1. Maytag 3000 Series Electric Dryer
2. Maytag Washer 3000 Series Manual
3. Maytag Dryer 5000 Series Manual

. Customer Service Washer Washer Service Manual Service Manual 16010061 Compiled From 16008373, 16010199, 16010886 11/03. SAFETY PRECAUTIONS This manual is to be used only by a Maytag Authorized Service Technician familiar with and knowledgeable of proper safety and servicing procedures and possessing high quality testing equipment associated with microwaves, gas, and electrical appliance repair. All individuals who attempt repairs by improper means or adjustment subject themselves and others to the risk of serious or fatal injury. Model(s) covered in this manual: MAH3000 For additional information on material covered in this manual, including safety issues, contact: Maytag Appliances Sales Company 240 Edwards Street, S.E.

Cleveland, TN 37311 Phone: 423.472.3333 FAX: 423.478.6722. Cabinet Vibration Absorber. 2 - 1 3 i i i i i i i i i i 1 6 0 0 8 3 7 3 - 0 1 C O N T E N T S © 1998 Maytag Corporation. SPIN BASKET ASSEMBLY W/BALANCE RING.7-3 DRIVE PULLEY. 7-4 SPINNER TUB SUPPORT.7-5 iii iii iii iii iii C O N T E N T S 1 6 0 0 8 3 7 3 - 0 1 ©1997 Maytag Corporation.

Timer Chart Series 18.9-6 Schematic Series 19. 9-7 i v i v i v i v i v 1 6 0 0 8 3 7 3 - 0 1 C O N T E N T S © 1998 Maytag Corporation. Water pressure of 20 - 120 P.S.I. Is required to fill the washer in the appropriate time frame. Pressures of less than 20 P.S.I. May 16008373-01 SECTION 1. GENERAL INFORMATION © 1998 Maytag Corporation.

Discard the strap (Figure 1-2). Tip washer slightly forward. Loosen rear leveling leg lock nuts. Tip washer back slightly to loosen front leveling leg lock nuts (Figure 1-3). 16008373-01 SECTION 1.

GENERAL INFORMATION © 1998 Maytag Corporation. GROUNDING POLARITY CHECKS washer securely on all four legs.

Slide the washer back into position to confirm lev- The receptacle used for all Maytag products elness to the floor. When the washer is operating on 120 Volts AC must be properly level, tighten the locking nuts up against grounded and polarized.

Nuts, Spinner Support Nuts, Spinner Support 18in. Lbs) Nuts, Suspension Struts Nuts, Suspension Struts 7in.

Lbs) 16008373-01 SECTION 1. GENERAL INFORMATION © 1998 Maytag Corporation. This continues until the cycle is complete. (See Figure 1-7 & 1-8 for a generic representa- tion of the Neptune washer control system.) Prior To Series 17 Figure 1-7 16008373-01 SECTION 1. GENERAL INFORMATION © 1998 Maytag Corporation. The 16008373-01 SECTION 1. GENERAL INFORMATION © 1998 Maytag Corporation.

(See (See Push-To-Start/Line Relay Operation). Water Valve Outputs). 16008373-01 SECTION 1. GENERAL INFORMATION © 1998 Maytag Corporation. The machine control will continuously ener- gize the Door Lock Wax Motor Output during the final (Spin 3) sequence until 30 seconds before the washer begins to coast from the final speed. 16008373-01 SECTION 1. GENERAL INFORMATION © 1998 Maytag Corporation.

The machine control gates the power to the hot and cold Water Valve Outputs. When the pressure switch senses that the full level is reached, the 16008373-01 SECTION 1. GENERAL INFORMATION © 1998 Maytag Corporation. Door Lock Wax Motor to fully retract. At this time, the Door Lock Light Output (washers between Series 10 and 16 only) or the 'On' Light Output (Series 17 and later 1-3-01 SECTION 1. GENERAL INFORMATION © 1998 Maytag Corporation.

0 rpm then tumble until the switch is ener- gized. At that point, it will restart the spin se- quence. If the door lock switch is not ener- gized after 2 minutes of tumbling, the machine 1-3-01 SECTION 1. GENERAL INFORMATION © 1998 Maytag Corporation. C O M GY 26 120 VAC LINE BK 27 (W hen door is closed) 120 VAC Line To Timer & Motor Control Board RD 28 PUSH TO START SWITCH Figure 1-8 1-3-01 SECTION 1. GENERAL INFORMATION © 1998 Maytag Corporation.

Diagnosis - Clothes Wet at End of Spin). Tumble Pattern - Number of seconds tumbling/Number of seconds of pause between tumbles. Cot t on/ Sturdy Easy Care/ Delicat es Hand W ashab les Perm Press 6/24 3/27 1-3-01 SECTION 1. GENERAL INFORMATION © 1998 Maytag Corporation. GENERAL COMPONENT EXPLODED VIEW 1-3-01 SECTION 1.

Maytag 3000 Series Electric Dryer

GENERAL INFORMATION © 1998 Maytag Corporation. TEST TEST TEST EQUIPMENT EQUIPMENT EQUIPMENT The equipment required to service Maytag often require the use of electrical testing products depends largely upon the conditions equipment such as: you encounter. Locating a malfunction will D e s c r i p t i o n.

Plug red lead into socket marked red (+). Place test leads into receptacle to deter- mine voltage available.

2 - 2 1 6 0 0 8 3 7 3 - 0 1 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation. The voltages for the four circuits is shown on have a resistance of approximately 18 ohms. The timer chart of the electrical schematic This is the resistance reading of the pump enclosed in the washer console.

16008373-01 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation. 30 seconds, which is its advance time. It does not look for a timer input change.

2 - 4 1 6 0 0 8 3 7 3 - 0 1 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation. To check voltages from the board, turn timer dial to a wash cycle and press the start/off button.

This will activate the L1 relay board and apply power on the machine control. 16008373-01 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation. 120 VA C N o t Inv o lv e d (S e r ies 17) 2 - 6 1 6 0 0 8 3 7 3 - 0 1 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation.

5 seconds then stop. 16008373-01 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation. (See Section 3: T (See Section 3: T (See Section 3: T (See Section 3: Tr r r r r ouble- ouble- ouble- ouble- ouble- shooting).

16008373-01 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation. If the motor does not run properly, phase A or B is not functioning. Perform the motor 2 - 9 1 6 0 0 8 3 7 3 - 0 1 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation. (Figure 2-10 and 2-11). (Figure 2-10 and 2-11).

(Figure 2-10 and 2-11). (Figure 2-10 and 2-11). Figure 2-10 Figure 2-10 Figure 2-10 Figure 2-10 Figure 2-10 2-10 2-10 2-10 2-10 2-3-01 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation. 2-11 2-11 2-11 2-11 2-3-01 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation.

If not, replace the switch. TOP SPIN SPEED Figure 2-12 2 - 1 2 1 6 0 0 8 3 7 3 - 0 1 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation. 2 - 1 3 1 6 0 0 8 3 7 3 - 0 1 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation. 2 - 1 4 1 6 0 0 8 3 7 3 - 0 1 SECTION 2. ELECTRICAL COMPONENTS & TESTING © 1998 Maytag Corporation.

3 - 1 3 - 1 3 - 1 3 - 1 3 - 1 1 6 0 0 8 3 7 3 - 0 1 SECTION 3. TROUBLESHOOTING © 1998 Maytag Corporation. 24 VDC and 120 VAC circuits. 3 - 2 3 - 2 3 - 2 3 - 2 3 - 2 1 6 0 0 8 3 7 3 - 0 1 SECTION 3. TROUBLESHOOTING © 1998 Maytag Corporation. Replace the motor if the motor teminals are loose. 3 - 3 3 - 3 3 - 3 3 - 3 3 - 3 1 6 0 0 8 3 7 3 - 0 1 SECTION 3.

TROUBLESHOOTING © 1998 Maytag Corporation. T R O U B L E S H O O T I N G 3 - 4 3 - 4 3 - 4 3 - 4 3 - 4 1 6 0 0 8 3 7 3 - 0 1 SECTION 3. TROUBLESHOOTING © 1998 Maytag Corporation. T R O U B L E S H O O T I N G 3 - 5 3 - 5 3 - 5 3 - 5 3 - 5 1 6 0 0 8 3 7 3 - 0 1 SECTION 3. TROUBLESHOOTING © 1998 Maytag Corporation. T R O U B L E S H O O T I N G 3 - 6 3 - 6 3 - 6 3 - 6 3 - 6 1 6 0 0 8 3 7 3 - 0 1 SECTION 3.

TROUBLESHOOTING © 1998 Maytag Corporation. T R O U B L E S H O O T I N G 3 - 7 3 - 7 3 - 7 3 - 7 3 - 7 1 6 0 0 8 3 7 3 - 0 1 SECTION 3. TROUBLESHOOTING © 1998 Maytag Corporation. T R O U B L E S H O O T I N G 3 - 8 3 - 8 3 - 8 3 - 8 3 - 8 1 6 0 0 8 3 7 3 - 0 1 SECTION 3. TROUBLESHOOTING © 1998 Maytag Corporation.

T R O U B L E S H O O T I N G 3 - 9 3 - 9 3 - 9 3 - 9 3 - 9 1 6 0 0 8 3 7 3 - 0 1 SECTION 3. TROUBLESHOOTING © 1998 Maytag Corporation. T R O U B L E S H O O T I N G 3 - 1 0 3 - 1 0 3 - 1 0 3 - 1 0 3 - 1 0 1 6 0 0 8 3 7 3 - 0 1 SECTION 3. TROUBLESHOOTING © 1998 Maytag Corporation. T R O U B L E S H O O T I N G 3 - 1 1 3 - 1 1 3 - 1 1 3 - 1 1 3 - 1 1 1 6 0 0 8 3 7 3 - 0 1 SECTION 3.

TROUBLESHOOTING © 1998 Maytag Corporation. T R O U B L E S H O O T I N G 3 - 1 2 3 - 1 2 3 - 1 2 3 - 1 2 3 - 1 2 1 6 0 0 8 3 7 3 - 0 1 SECTION 3.

TROUBLESHOOTING © 1998 Maytag Corporation. Press the timer knob onto the timer shaft. 3 - 1 3 3 - 1 3 3 - 1 3 3 - 1 3 3 - 1 3 1 6 0 0 8 3 7 3 - 0 1 SECTION 3.

TROUBLESHOOTING © 1998 Maytag Corporation. Spinning (850 rpm) 400-410 3 - 1 4 3 - 1 4 3 - 1 4 3 - 1 4 3 - 1 4 1 6 0 0 8 3 7 3 - 0 1 SECTION 3. TROUBLESHOOTING © 1998 Maytag Corporation. Figure 4-2 Figure 4-2 back to rear panel. 4 - 1 4 - 1 4 - 1 4 - 1 4 - 1 1 6 0 0 8 3 7 3 - 0 1 SECTION 4. CONSOLE © 1998 Maytag Corporation. On the Console.

On the Console. 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 1 6 0 0 8 3 7 3 - 0 1 SECTION 4.

CONSOLE © 1998 Maytag Corporation. Lift the timer away from the console. 4 - 3 4 - 3 4 - 3 4 - 3 4 - 3 1 6 0 0 8 3 7 3 - 0 1 SECTION 4. CONSOLE © 1998 Maytag Corporation.

4 - 4 4 - 4 4 - 4 4 - 4 4 - 4 1 6 0 0 8 3 7 3 - 0 1 SECTION 4. CONSOLE © 1998 Maytag Corporation. The top edge of the outer panel is folded over the inner door plug. With the outer door panel removed, the stabilizer is exposed and is attached to the inner door plug. 16008373-01 SECTION 5.

CABINET ASSEMBLY © 1998 Maytag Corporation. (Figure 5-2).

Maytag Washer 3000 Series Manual

FRONT PANEL R E M O V A L Figure 5-4 1. Disconnect power to the unit. 16008373-01 SECTION 5. CABINET ASSEMBLY © 1998 Maytag Corporation. Door Lock Accessory Switch Cable Latch Axle L a m p Axle Spring Holder Figure 5-5 Figure 5-6 Door Switch Latch R a m p Switch Holder Bulb Cover Figure 5-7 16008373-01 SECTION 5. CABINET ASSEMBLY © 1998 Maytag Corporation.

(Figure 5-8). Sealing lip of the gasket (Figure 5-9). 16008373-01 SECTION 5. CABINET ASSEMBLY © 1998 Maytag Corporation. When replacing the shroud, be sure to tuck the harness inside the upper flange of the top cover to keep the wires from being pinched and damaged. 16008373-01 SECTION 5. CABINET ASSEMBLY © 1998 Maytag Corporation.

16008373-01 SECTION 5. CABINET ASSEMBLY © 1998 Maytag Corporation. This will allow the injector hose to clear case of overspray when water pressure is the rear cabinet opening. 16008373-01 SECTION 6. WATER CARRYING COMPONENTS © 1998 Maytag Corporation. Remove one of the rear baffles.

Switch is secured to the rear console panel with one screw. Grasp and lift the airdome hose from the sump area (See Figure 6-3). 16008373-01 SECTION 6. WATER CARRYING COMPONENTS © 1998 Maytag Corporation.

Remove the four screws securing the dis- penser bezel and assembly to the top cover. 16008373-01 SECTION 6.

WATER CARRYING COMPONENTS © 1998 Maytag Corporation. (See Front Panel & Top Cover Removal). Remove the front shroud assembly (See Front Shroud Assembly Removal). Remove the outer tub cover (See Outer Tub Cover Removal). 16008373-01 SECTION 6.

WATER CARRYING COMPONENTS © 1998 Maytag Corporation. Disconnect the drain hose from the exist- ing pump in the washer. Attach the accessory connector to the pump drain outlet and secure with the clamp found in the kit. Figure 6-8 16008373-01 SECTION 6. WATER CARRYING COMPONENTS © 1998 Maytag Corporation. Loosen the clamp and remove the drain hose (Fig- ure 6-10). Reverse the previous steps for Drain Hose replacement.

Figure 6-3-01 SECTION 6. WATER CARRYING COMPONENTS © 1998 Maytag Corporation. 16008373-01 SECTION 6. WATER CARRYING COMPONENTS © 1998 Maytag Corporation. Figure 7-1 16008373-01 SECTION 7.

OUTER TUB & SPINNER ASSEMBLY © 1998 Maytag Corporation. This exposes the sump area on the floor cover.

Of the outer tub and the water injector flume on top of the outer tub. 16008373-01 SECTION 7. OUTER TUB & SPINNER ASSEMBLY © 1998 Maytag Corporation. The mounting nuts are concealed under the rear baffles (Figure 7-4). 16008373-01 SECTION 7. OUTER TUB & SPINNER ASSEMBLY © 1998 Maytag Corporation.

'rocking/side-to- side' motion. If the pulley has a snug fit, use your Spanner Wrench to apply enough leverage to pry the pulley off the shaft (Figure 7-6). 16008373-01 SECTION 7. OUTER TUB & SPINNER ASSEMBLY © 1998 Maytag Corporation.

Remove the shaft seal (Figure 7-8). REPLACEMENT 1. Reverse the previous steps. IMPORTANT: Secure the three locking nuts (½' socket) on the spinner tub support studs (18 in. 16008373-01 SECTION 7.

OUTER TUB & SPINNER ASSEMBLY © 1998 Maytag Corporation. Figure 7-8 3. With a flathead screwdriver, pry the seal carefully off the tub support shaft (Figure 7 - 8 ). 16008373-01 SECTION 7. OUTER TUB & SPINNER ASSEMBLY © 1998 Maytag Corporation. One is secured to the top of the tub assembly and the other is secured to the bottom of the tub assembly. Counter Balance Bolt Figure 7-3-01 SECTION 7.

OUTER TUB & SPINNER ASSEMBLY © 1998 Maytag Corporation. Should the machine detect another unbalance, the control will implement another redistribution of the load. 16008373-01 SECTION 7.

OUTER TUB & SPINNER ASSEMBLY © 1998 Maytag Corporation. Should con- tact with the cabinet occur before the machine reaches 500 rpm, the machine control is alerted and will reduce speed to implement a redistribution program.

Maytag Dryer 5000 Series Manual

16008373-01 SECTION 7. OUTER TUB & SPINNER ASSEMBLY © 1998 Maytag Corporation. 7-3-01 SECTION 7. OUTER TUB & SPINNER ASSEMBLY © 1998 Maytag Corporation. (Figure 8-2). (Figure 8-2).

(Figure 8-2). 8 - 1 8 - 1 8 - 1 8 - 1 8 - 1 1 6 0 0 8 3 7 3 - 0 1 SECTION 8. MOTOR DRIVE SYSTEM © 1998 Maytag Corporation. 8 - 2 8 - 2 8 - 2 8 - 2 8 - 2 1 6 0 0 8 3 7 3 - 0 1 SECTION 8. MOTOR DRIVE SYSYTEM © 1998 Maytag Corporation.

To replace, reverse the previous steps. 8 - 3 8 - 3 8 - 3 8 - 3 8 - 3 1 6 0 0 8 3 7 3 - 0 1 SECTION 8. MOTOR DRIVE SYSTEM © 1998 Maytag Corporation.

8 - 4 8 - 4 8 - 4 8 - 4 8 - 4 1 6 0 0 8 3 7 3 - 0 1 SECTION 8. MOTOR DRIVE SYSYTEM © 1998 Maytag Corporation.

I N F O R M A T I O N Prior to Series 17 9 - 1 9 - 1 9 - 1 9 - 1 9 - 1 1 6 0 0 8 3 7 3 - 0 1 SECTION 9. ELECTRICAL SCHEMATICS © 1998 Maytag Corporation. TIMER CHART - Prior to Series 17 9 - 2 9 - 2 9 - 2 9 - 2 9 - 2 1 6 0 0 8 3 7 3 - 0 1 SECTION 9. ELECTRICAL SCHEMATICS © 1998 Maytag Corporation. ELECTRICAL SCHEMATIC - Series 17 ELECTRICAL SCHEMATIC - Series 17 9 - 3 9 - 3 9 - 3 9 - 3 9 - 3 1 6 0 0 8 3 7 3 - 0 1 SECTION 9. Ga7ff manual.

ELECTRICAL SCHEMATICS © 1998 Maytag Corporation. TIMER CHART - Series 17 TIMER CHART - Series 17 9 - 4 9 - 4 9 - 4 9 - 4 9 - 4 1 6 0 0 8 3 7 3 - 0 1 SECTION 9. ELECTRICAL SCHEMATICS © 1998 Maytag Corporation. ELECTRICAL SCHEMATIC - Series 18 ELECTRICAL SCHEMATIC - Series 18 9 - 5 9 - 5 9 - 5 9 - 5 9 - 5 1 6 0 0 8 3 7 3 - 0 1 SECTION 9.

ELECTRICAL SCHEMATICS © 1998 Maytag Corporation. TIMER CHART - Series 18 TIMER CHART - Series 18 9 - 6 9 - 6 9 - 6 9 - 6 9 - 6 1 6 0 0 8 3 7 3 - 0 1 SECTION 9. ELECTRICAL SCHEMATICS © 1998 Maytag Corporation. ELECTRICAL SCHEMATIC - Series 19 ELECTRICAL SCHEMATIC - Series 19 9 - 7 9 - 7 9 - 7 9 - 7 9 - 7 1 6 0 0 8 3 7 3 - 0 1 SECTION 9. ELECTRICAL SCHEMATICS © 1998 Maytag Corporation.

N O T E S N O T E S 9 - 8 9 - 8 9 - 8 9 - 8 9 - 8 1 6 0 0 8 3 7 3 - 0 1 SECTION 9. ELECTRICAL SCHEMATICS © 1998 Maytag Corporation. ' ' d S ' ' d. )DEULF 6RIWQHU%OHDFK &ROG 'HWHUJHQW:DVK. INTRODUCTION CONTENTS.

(See definition of Tumble Flush).